Supplement blending is an essential step in creating high-quality nutritional products. The process involves combining various raw ingredients in precise ratios to produce a uniform mixture. This is accomplished using specialised blending equipment, ranging from small tabletop machines for smaller batches to large industrial blenders capable of processing thousands of kilos at a time.
The key is to achieve a consistent distribution of each ingredient throughout the blend. Operators carefully weigh out the individual components according to the product’s formula. The ingredients are then added to the blender in a specific sequence to ensure optimal mixing. Blending times and speeds are carefully controlled. Occasionally ingredients are mixed in multiple stages to guarantee uniformity.
For delicate ingredients like probiotics, the blending is gently done to avoid damaging these sensitive components. This attention to detail in the blending stage helps to ensure that every dose of the supplement will deliver the intended health benefits.
Wasdell are proud to offer two versatile blending machines allowing us to efficiently create custom blends of any size. Our robust 600-litre Y cone blender provides ample capacity for the seamless blend of large batches. This blender provides flexibility to tackle high-volume jobs while ensuring a thoroughly mixed, homogenous blend every time.
We have further invested in the cutting-edge Syspal TT2-2000 blending machine, constructed for precision and agility. This advanced system empowers us to fulfil requests for smaller, bespoke blends with rapid turnaround times.
Once blended to perfection, these custom creations go directly into production, eliminating any downtime. The seamless workflow means maximum efficiency and the highest quality blends, whether it’s a specialised mix for a niche application or a large-scale run for a big project. With these two capable blending machines in our arsenal, we have the tools to bring any custom blending vision to life.
Our small tumbler blending machine is a highly versatile and efficient piece of equipment that ensures a consistent and homogenous product is produced every time. This tumbler is capable of blending anywhere from 30 to 100 kilograms of materials each time, gently tumbling the ingredients together in a rotating container so that they are mixed thoroughly and evenly without damaging delicate components. It is fully enclosed which also allows for dust-free operation and easy cleaning.
For blending larger quantities of materials like powders, granules and pellets, our V tumbler machine has a capacity ranging from 50 up to 280 kilograms. The v-shaped mixing chamber rapidly rotates to gently lift and tumble the contents, ensuring uniform blending without damaging the materials. A homogeneous blend can be attained within fifteen minutes.
With durable construction, straightforward controls, and an energy-efficient motor, a V tumbler blending machine is a reliable, easy-to-use solution for many bulk solid blending applications.
We have the expertise and capabilities to blend a wide variety of custom formulations to meet individual requirements and specific needs. Our experienced team of formulators can develop unique nutraceutical products in many different formats, including powders, capsules and tablets.
We source only the highest quality ingredients and combine them using advanced blending techniques to ensure optimal mixability, bioavailability and efficacy. Whether you’re looking for a comprehensive multivitamin, targeted herbal blend, greens supplement or other specialised nutraceutical, we can create a premium formulation customised to your exact specifications.
Partner with us to bring your nutraceutical visions to life through our unparalleled formulation and blending capabilities.
Quality is the top priority at our MHRA-licensed and GMP-certified facility. We have implemented an extensive array of quality control checks and measures throughout the production process to ensure we manufacture only the highest quality products.
During manufacturing, we adhere to strict GMP protocols, with every batch carefully formulated, blended, and packaged under tightly controlled conditions to maintain the integrity of the ingredients. Our highly trained technicians conduct thorough inspections at each stage, checking for precision in weight, appearance, and consistency. Only products that pass our rigorous quality assurance process are approved for release.
We’re committed to delivering exceptional quality in every single product, giving you complete peace of mind and confidence.
